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Surface Pre-treatment System

Apart from keeping business goals at the nucleus of our endeavours, we also keep environment sustainability at the core of our endeavours and strive hard to device environment friendly water based solutions. Our pre-treatment and cleaning products are designed to meet the latest eco-friendly standards in the Paint Finishing Industry. We offer an extensive range of seven dip systems that provide perfect upgrades as opposed to other conventional methods by combining superior cleaning with a finishing of phosphate.

Our fortune of experience combined with the latest chemicals and plant design strengthens our ability to supply supreme quality high volume, multistage plants. Our plants operate on Zinc Phosphate, Iron Phosphate providing conversion coatings on Steel, Aluminum or Zinc.

Dip Pre-treatment plants

We have been the prime suppliers of premier quality pre-treatment plants that cater to all types of production volumes and article configuration. Consultech’s pre-treatment systems are designed to precision and have special provisions to get the best out of spray and dip type pre-treatment systems.

The distinctively integrated heating systems and oil skimmer make the entire functionality cost-effective. The dip type manual plants with hoist are specially designed for manual handling. In the conveyorised dip pre-treatment plant, the articles/components are first hanged on a conveyor and are then further dipped into the tanks. During this process, the programmable conveyor line enables the articles/components travel through a sorter of tanks. Transporters for automatic PLC control are used in the transpoterised dip pre-treatment systems.

Spray pre-treatment

The spray-treatment online plant comprises of tunnel mounted on tanks, components piping pump and nozzles. Under this type of plant, the conveyor speed, article profile & pre-treatment timing form the bases of the plant design, which further eliminates chances of leakage. The special leakage arrangements ensure a no-leakage locking between the zones. In addition to this, the tank design also controls and eliminates the leakage thus enabling all sprayed chemicals to fall back into the tanks.

The purpose of the heating system is to facilitate the best heat transfer and consume the least of the tank volume. As per the protocols, the oil skimmer is incorporated in every system in order to keep the cost of refilling extremely low by getting the most out of the chemicals.

The spray plants can be provided with additional accessories like

  • Oil removal system
  • Phosphate on-line sludge removal system
  • Indirect heating for chemical & chemical dosing system
  • Fume extraction system

Various Heating Systems:

  • Thermic fluid
  • Hot water
  • Direct immersion heater
  • Diesel/gas burners

Why you should choose Consultech Online Pre-treatment plants

Features and Benefits

  • Concept to commissioning of projects
  • New generation of surface Pre-treatment systems available
  • Eco energy consumption hence increased profits
  • Fully automatic conveyorised systems or Automatic transporter
  • Lower temperature chemical superior cleaning
  • State-of-the-art workmanship
  • Green design solutions that guarantee your company energy-savings
  • Hundreds of installations worldwide
  • Simple maintenance.
  • Complies with current health and safety legislation.


  • Industrial application like Engines, Valves , Pumps , Fan , Motors , Alternators
  • Automotive , Auto components and automotive Filters
  • Plastic components and its applications
  • White goods.
  • Steel furniture.